Hot Tub Fault Codes: What They Mean & What to Check
Seeing an error code on your hot tub control panel does not always mean there is a serious problem. Some hot tub fault codes can be caused by something as simple as a low water level or dirty filter, while others may need professional testing and repair.
The exact codes vary between makes and models, but many hot tubs use Balboa or Gecko control systems. Below we explain some of the most common Balboa hot tub fault codes, Gecko hot tub fault codes and other common hot tub problems you may encounter.
A hot tub FLO error usually means the system has detected insufficient water flow through the heating or circulation system.
Things you can check:
Start by checking the water level and make sure there is nothing obstructing the skimmer or suction points. A dirty or clogged filter is another very common cause.
You can remove the filter temporarily and restart the spa in accordance with the manufacturer's instructions. If the fault disappears, the filter may need a thorough clean or replacement.
If the warning remains, possible causes include an airlock, circulation pump problem, flow sensor, pressure switch or restriction within the pipework.
If you are unsure, switch the spa off and arrange for the hot tub circulation system to be professionally checked.
The control system believes there is not enough water passing through the heater.
Operating a heater without sufficient water flow can cause damage, so the hot tub may automatically shut the heater down to protect the system.
Things you can check:
- The hot tub has the correct water level
- The filters are clean
- Water can move freely through the circulation system
- Isolation valves are fully open
- Jets have not all been closed
- The circulation or heating pump is running
Air trapped in the plumbing after draining and refilling a hot tub can also trigger a heater dry warning.
If the warning continues, the hot tub should be professionally inspected before further use.
The control system has detected an unusually high water or heater temperature.
What to do:
Do not use the hot tub while an over-temperature warning is displayed.
Remove the cover and allow the water to cool naturally. Check that there is adequate water circulation and that the filters and suction points are not blocked.
High outside temperatures, long filtration cycles, restricted water flow or a problem with the heater, pump or temperature sensors can all contribute to overheating.
If the warning returns after the hot tub has cooled, arrange for the system to be professionally checked.
The control system is receiving an incorrect or inconsistent reading from one or more temperature sensors.
What to do:
Try switching the hot tub off safely at the isolator, wait briefly and restart it.
If the sensor warning returns, professional diagnosis is recommended. The problem may involve a temperature sensor, wiring, connection or the hot tub's main control system.
Sensor testing generally requires specialist equipment and is not something we recommend attempting yourself. Unicorn provides hot tub fault finding and repair services for problems that require further investigation.
Some Gecko and other hot tub control systems display an FLC warning when they detect a problem with the flow sensing system.
Things you can check:
Check that the water level is correct, the filter is clean and water appears to be circulating normally.
If everything looks normal but the warning continues, the flow sensor, pressure switch, wiring or control system may need further testing.
This is often a protection message rather than a component failure. The hot tub has detected temperatures low enough for freezing to become a risk.
The control system may automatically operate pumps and other equipment to keep water moving and help protect the plumbing.
What to do:
Do not switch the spa off unnecessarily during freezing weather.
Check that the hot tub has power and that the water level is correct. If the pumps are not operating or the spa cannot maintain temperature, arrange a repair promptly to reduce the risk of frozen pipework.
The topside control panel is having difficulty communicating with the main hot tub control system.
What to do:
A communication message can occasionally appear briefly while a hot tub is starting up.
If it remains on the display, try safely restarting the hot tub once.
If the fault returns, the control panel, connection cable, control board or associated electronics may need testing.
If your hot tub repeatedly trips its RCD or electrical supply, there may be an electrical fault somewhere within the system.
Possible causes include problems with the heater, pump, blower, ozone equipment, wiring or moisture reaching an electrical component.
What to do:
Do not repeatedly reset a hot tub that continues to trip.
Switch the spa off and arrange for a qualified hot tub technician or electrician to investigate the fault. Electrical problems around water should always be treated seriously.
Not every hot tub problem produces an error code.
Common causes of hot tub leaks include:
- Loose plumbing unions
- Worn seals or O-rings
- Pump seal failure
- Split or damaged pipework
- Leaking jets or fittings
- Heater connections
- Freeze damage
A small amount of water inside the cabinet can sometimes travel some distance before becoming visible, so the source of a leak may not be directly above the wet area.
If the water level is falling noticeably, arrange for a hot tub leak to be professionally traced and repaired before it causes further damage.
If your hot tub is not heating or is not reaching the temperature you have selected, there are several possible causes.
Things you can check:
Start by checking the temperature setting, operating mode, water level and filters.
If these appear normal, the problem could involve the heater element, circulation pump, flow detection system, temperature sensor, relay or main control board.
Professional electrical testing is usually required to identify the cause safely. Find out more about Unicorn's hot tub heater repair services.
Poor circulation can be caused by a blocked filter, closed valve, obstruction, trapped air or a pump problem.
Things you can check:
Check the water level and filter first, and make sure any isolation valves are fully open.
This problem is particularly common after a hot tub has been drained and refilled, when air can become trapped in the plumbing.
Avoid repeatedly running a pump if there appears to be no water flowing through it, as this can damage the pump.
If normal flow cannot be restored, arrange for the circulation system and pump to be checked.
Still Have a Hot Tub Fault?
If you have checked the simple things and your hot tub is still displaying an error code, it is usually better to have the problem properly diagnosed rather than repeatedly resetting the system.
Unicorn Pools & Hot Tubs provides hot tub repair in Buckinghamshire as well as hot tub servicing, maintenance and fault finding across Oxfordshire, Hertfordshire, Surrey and Berkshire.
With more than 24 years' experience looking after swimming pools and hot tubs, we can investigate circulation problems, heaters, pumps, leaks, electrical faults, control systems and other common hot tub problems.
Got a Hot Tub Error Code You Don't Recognise?
Take a photo of the message showing on your hot tub control panel and get in touch with Unicorn Pools & Hot Tubs.
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